蓝月亮四肖四吗

技術文章

當前頁面: 首頁 >技術文章 >華數機器人智造示范——筆記本電腦結構件智能制造車間

華數機器人智造示范——筆記本電腦結構件智能制造車間

供稿:中國工控網 2019/12/9 11:08:49

0 人氣:39

  • 關鍵詞: 華數機器人 智能制造車間
  • 摘要:華數機器人以筆電沖壓件打磨工藝為突破口,有效解決了某客戶典型瓶頸痛點,突破并完成批量應用。目前,該智能車間共用到160余臺華數機器人,打磨產線HSR-JR612和HSR-JM612機器人共88臺,沖壓產線HSR-JR612機器人16臺,機加產線HSR-JR612機器人30臺,鐳雕產線HSR-BR606機器人16臺,組裝產線HSR-SR6600機器人10臺,陽極產線HSR-JR630機器人4臺。同時該智能車間結合相關信息管理系統,包括APS、MES、ERP、WMS等系統,實現了制造管理的可視化、智能化,建成包括智能倉儲在內的全制程應用示范.

華數機器人以筆電沖壓件打磨工藝為突破口,有效解決了某客戶典型瓶頸痛點,突破并完成批量應用。目前,該智能車間共用到160余臺華數機器人,打磨產線HSR-JR612和HSR-JM612機器人共88臺,沖壓產線HSR-JR612機器人16臺,機加產線HSR-JR612機器人30臺,鐳雕產線HSR-BR606機器人16臺,組裝產線HSR-SR6600機器人10臺,陽極產線HSR-JR630機器人4臺。同時該智能車間結合相關信息管理系統,包括APS、MES蓝月亮四肖四吗、ERP、WMS等系統,實現了制造管理的可視化、智能化,建成包括智能倉儲在內的全制程應用示范;覆蓋產品全制程十余條機器人智能產線,92到工序,為該企業直接省300余人,產能提升32.2%以上,產品一致性良品率平均提升10.4%上(個別復雜工藝制成一次性良品率提升30%);同年,該項目也成為首批科技部智能機器人重大專項“面向電子行業制造的機器人自動化生產線”示范項目。

1.jpg

一、項目的先進性

蓝月亮四肖四吗ZHENGGEZHINENGCHEJIANJIANSHECONGJUBUGONGYITUPORUSHOU,DIAN—XIAN—MIANDELUXIANKAIZHAN,SHIXIANDANZHANDAOCHANXIAN,CHANXIANRONGHEDAOZHINENGCHEJIANGUANJIANJISHUZHENGGECHEJIANDEZHINENGHUA。KEFENWEISANKUAIXIANJINXINGJISHU,JIMEIGEZHICHENGJIQIRENGUANJIANGONGYI、GUANJIANZHICHENGZHINENGCHANXIANJICHEJIANGUANLIXITONGXIANJINXING。

1.GONGYIDEXIANJINXING

ZHONGDIANKAIFAZHUANYONGKUAISUGONGYILIXIANBIANCHENGRUANJIAN、ZHUANYONGMOPAOJIQIREN、MOPAOZHUANYONGGONGJU、DIANJIAOGONGYIXITONG、YANGJIGONGYIXITONGJITIEFUZHUANGPEIGONGYIXITONG。JIEJUELECHONGYAJIANMOPAOGONGYIKUAISUBIANCHENG、JIAOLUGONGYIGUIJIJINGZHUNKONGZHI、ROUXINGBIDIANFUJIANTIEFUDENGGUANJIANWENTI。WANCHENGLEBIDIANCHONGYA、MOPAO、YANGJI、JIJIA、LEIDIAO、TUJIAO、REYAJITIEFUZHUANGPEIZHICHENGSHENGJI。

 

2.CHANXIANJISHUDEXIANJINXING

JIQIRENGUANJIANGONGYIJISHUSHIXIANLEMEIGEZHICHENGDANYUANSHENGJI,ERMEIGEDANYUANZUCHENGDECHANXIANXUYAOGENGDUOJISHUSHEJI。SUOYOUCHANXIANTONGGUOFANGANSHEJIPINGGU、FANGZHENMONIYOUHUAFENXI、XIANPINGHENGCHANNENGSHEJI、MOKUAIHUAROUXINGSHENGCHANDENGJISHU,ZHONGDIANJIEJUELEZUIYOUCHANXIANBUJU、ZUIYOUCHANNENGPIPEIJIROUXINGHUAMOKUAIHUASHENGCHANWENTI,SHIXIANBADABIDIANZHICHENGCONGGONGYIDANYUANSHENGJIDAOZHENGGECHANXIANDESHENGJI。

 

3.GUANLIXITONGDEXIANJINXING

CHEJIANJIQIRENQUANSHOUMINGGUANLIXITONG,TONGGUOHUASHUYUNPINGTAISHIXIANCHEJIANJISHEBEIYUNWEIGUANLI,TONGSHISHIXIANHUASHUYUANCHENGYUNWEI。SHISHIJIANKONGJIQIRENYUNXINGZHUANGTAI,TONGGUOZAIXIANSHENGCHANPINZHIJIANCE、GUZHANGYUCHULIDENGCUOSHI,BAOZHENGLECHEJIANJIQIRENZHENGCHANGYUNXINGSHENGCHAN。

2.jpg

二、項目預期解決的重大問題

GAIXIANGMUYUQIJIEJUEDEZHONGDAWENTIZHUYAOYOU:

蓝月亮四肖四吗ZAIGUANJIANMEIDAOZHICHENGJIEJUEGUANJIANGONGYIWENTI,JUTIRUXIA:

1.筆電沖壓。采用16臺六軸機器人HSR-JR612進行筆電初成型沖壓制成,解決了筆電復雜3D面及傾角側邊沖壓成型問題,實現筆電機殼沖壓成型全工序自動化。

蓝月亮四肖四吗2.BIDIANDAMO。MOPAOZHICHENGSHIJINXINGGONGYIFENXI,KAIFATEDINGGONGYILIXIANBIANCHENGXITONG,JIQIRENTEDINGXIAOXIANDUANCHABUSUANFA,JIEJUELEBIDIANA/C/DJIANPINGMIAN、3DQUMIAN、CEBIANJIJIANKAIXIANCHENGXINGXIAOYUANJIAODENGGEZHONGJIHETEXINGDEMEILVHEJINCAILIAODAMOBIANCHENGWENTI,SHIXIANZHENGGEDAMOZHICHENGCHEJIANZIDONGHUAZHINENGHUASHENGCHAN。

3.BIDIANYANGJI。TONGGUOSHIJUEYINDAODEJIQIRENROUXINGJISHU,JIEJUEYANGJIJIANROUXINGSHANGXIAXIANWENTI,JICHENGYANGJIZIDONGHUASHEBEIJIPEITAOSHENGCHANGUANLIXITONG,SHIXIANYANGJICHANXIANDEQUANTAOZIDONGHUAZHINENGHUASHENGCHAN。

4.BIDIANJIJIA。CAIYONGHSR-JR630LIUZHOUJIQIRENPEITAOKEGAOJINGMIGONGZHUANGZHIJU,JIEJUECHONGYABIDIANJIKEJINGJIAGONGJIDINGWEIWENTI,SHIXIANZHENGGEJIJIACHEJIANROUXINGZIDONGHUASHENGCHAN。

蓝月亮四肖四吗5.BIDIANLEIDIAO。JIYUHUASHUDUCHUANGSHUANGXUANBRXILIEJIQIREN,JIEJUELEIDIAOCHANXIANKUAISUQIEJINCOUSHENGCHANWENTI,SHIXIANLELEIDIAOQUANZHICHENGCHANXIANDEZIDONGHUAYINGYONG。

6.TUJIAOREYA。TONGGUOTUJIAOZUIYOUGUIJIGUIHUAJIREYAZHUANJIJICHENGJISHU,JIEJUELEJIAOLUJUNYUN、TUJIAOREYAJICHENGWENTI,SHIXIANLEBIDIANJIKETUJIAOJIREYASHUANGZHICHENGZIDONGHUASHENGCHAN。

BIDIANZHUANGPEI。YANJIUZHUANYONGSHIJUESHOUYANXIEDIAOJISHU,JICHENGFULIAOJIJIXIANTIZIDONGHUASHEBEI,JIEJUEBIDIANROUXINGZHUANGPEIWENTI,JIANCHENGBIDIANDUOFULIAOZHUANGPEITIEFUZIDONGHUACHANXIAN。

3.jpg

三、項目實施對行業的影響和帶動作用

蓝月亮四肖四吗QUANLIUCHENGSHIXIANBIJIBENDIANNAOJIEGOUJIANZIDONGHUAZHINENGHUASHENGCHAN,ZAIXINGYEJIQIRENZIDONGHUAGONGYIZHICHENGJIZHENGCHANGSHENGCHANMOSHIFANGMIANDOUJUYOUHENSHENYUANYIYI。

ZAIGONGYIZHICHENGFANGMIAN,CHONGYACHUCHENGXINGBIJIBENJIKESHIXINGYENEIKEYIZUODAOKUAISUDICHENGBENCHENGCHANDEZUIJIAFANGSHI。DANYIZHIJUXIANZHILIANGHECHANNENGXIANZHINANYIDEDAODAPILIANGZHENZHENGYINGYONG。TONGGUODUICHONGYA、DAMO、YANGJI、JIJIA、LEIDIAO、TUJIAOREYAJIZHUANGPEIGEGONGYIHEJIQIRENSHENDURONGHE。SHIXIANLECHANNENGHEZHILIANGSHUANGBIAOZHUNTISHENG。TEBIEZAIRUDAMO、YANGJIPINGJINGYONGRENHEZHILIANGZHICHENGWANCHENGZHONGDATUPO,SHIDEQUANLIUCHENGDEYILATONG,WEIBICNCCHUCHENGXINGGENGWEIDICHENGBENGAOXIAOLVSHENGCHANDECHONGYAZHICHENGMOSHITIGONGHENHAODEJIEJUEFANGANJIXINGYEDAIDONGSHIFAN。

蓝月亮四肖四吗ZAIZHENGCHANGQUANLIUCHENGZIDONGHUAZHINENGHUASHENGCHANMOSHIXIA,GAIQIYEYONGRENDADAJIANSHAO,ERCHANNENGHECHANPINYICIXINGLIANGPINLVDEDAODAFUDUTIGAO。TONGGUOYINIANDUODEZHENGTIJIQIRENZHINENGZHIZAOSHIXIAN,RANGZHEGEXINGYEDEGENGDUOQIYEJIAKANLEXINXIN,RANGGENGDUOYIQIZHILIYUZHINENGSHENGJIGAIZAODETONGXINGQIYEZAIFANGXIANGSHANG、JISHUSHANGYOULEJIEJIANDEJINGYANHEJUEXIN。

4.png

四、項目技術路線和創新點

 該項目從局部工藝研究出發,結合機器人技術開發出專用機器人,定制工藝包或配套軟件,實現單個工序的自動化改造;基于工業物聯網技術實現站到線,再到車間的設備互聯互通,實現機器人云平臺工廠級及遠程運維。

XIANGMUCHUANGXINDIAN:

1.ZIDONGHUASHENGCHANGONGYICHUANGXIN

JIYUCHUANTONGSHENGCHANGONGYIJINXINGZHONGGOU,RONGHEJIQIRENJISHUSHIXIANGUANJIANGONGYISHENGJI,ZAIDIANXING。ZAIDAMOZHICHENG,RONGHELECHONGYAJIANRENGONGDAMOGUIJI、JIQIRENXIAOXIANDUANCHABU、LIXIANBIANCHENGJIROUXINGYITIMOPAOGONGJUDENGJISHU,WANCHENGLEJINANDECHONGYAJIANPILIANGJIQIRENMOPAO;LEIDIAOZHICHENG,JIYUHUASHUDUCHUANGDEBRSHUANGXUANXILIESHIXIANLEIDIAOZIDONGHUASHENGCHAN;JIJIAZHICHENG,SHIXIANCHONGYAJIANZHUANYONGGONGZHUANGZHIJUYITIHUAZIDONGQUFANGLIAO。

2.BIDIANJIEGOUJIANQUANZHICHENGJIQIRENSHENGCHANMOSHI

蓝月亮四肖四吗GAICHEJIANSHIXIANLECONGBIJIBENJIEGOUJIANYUANCAILIAOJIAGONGDAOJIEGOUJIANCHENGPINJIANQUANLIUCHENGJIQIRENSHENGCHANMOSHI,TONGGUOJUTICHONGYA→MOPAO→YANGJI→JIJIA→LEIDIAO→TUJIAOREYA→ZHUANGPEIQUANLIUCHENGZIDONGHUASHENGCHAN,SHIXIANLECHEJIANZHICHENGCHANXIANZHIJIANDEXIANPINGHENGZUIYOUSHENGCHANMOSHI,SHIDEZHENGGESHENGCHANDADAOZIYUANZUIDALIYONGQIEWENDINGDEPINGHENGSHENGCHANMOSHI。

3.ZHENGCHANGJIQIRENYUNPINGTAI

ZHENGCHANGJIQIRENSHIXIANYUNPINGTAI,SHIXIANCHEJIANJISHEBEIJIANKONGJIJIQIRENYUANCHENGYUNWEIGUANLI,TONGGUOJIANKONGMEIZHONGGONGYISHENGCHANYUNDONG、DIANLIUJIKONGZHIXINXI,CONGERBAOZHENGSHEBEIZHENGCHANGWENDINGYUNXING。

 

 

 

審核編輯(王靜)
更多內容請訪問 中國工控網(http://www.like-img.com)

SHOUJISAOMIAOERWEIMAFENXIANGBENYE

GONGKONGWANGAPPXIAZAIANZHUANG

 

我來評價

評價:
一般